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Excitation Rectifier Dry-Type Transformers

  • Excitation Rectifier Dry-Type Transformers

Key attributes

Brand ROCKWILL
Model NO. Excitation Rectifier Dry-Type Transformers
Rated voltage 22kV
Rated frequency 50/60Hz
Rated capacity 2500kVA
Series DC(B)

Description

Product Overview

Model: DC(B)-315~2500.Main application fields: static excitation systems of hydropower plants, thermal power plants, and ultra-large capacity nuclear power plants.

Product superiority

Developed as a high-performance product to meet the demands of power plant static excitation systems. This product series adopts a single-phase structure design, supporting high-voltage isolated phase-segregated bus inlets, and shielding between high-voltage and low-voltage windings, suitable for the static excitation systems of hydropower plants, thermal power plants, and nuclear power plants.

 Performance Features

Feature Description
Application Static excitation systems for hydropower, thermal power & nuclear power plants
Core Material High-quality cold-rolled grain-oriented silicon steel, 45° full mitered joint, resin-sealed surface
Winding HV: epoxy resin vacuum cast; LV: copper foil; HV/LV shielding (Faraday cage)
Low Partial Discharge ≤ 5 pC (at 1.1 Ur/√3 for 1 min)
High Overload Capacity 150% rated current for 60 s; up to 200% short-time (Class H insulation)
Strong Short-circuit Withstand Short-circuit impedance imbalance < 1%; high mechanical strength
Flame Retardant Self-extinguishing epoxy resin, no fire/explosion risk
Low Noise 3–5 dB below national standard; optimized magnetic flux density design
Harmonic Suppression Faraday shielding layer between HV/LV to suppress harmonic overvoltage
Environmental Resistance Moisture-proof, dust-proof, salt-fog resistant; suitable for harsh environments
Maintenance Free No oil, no leakage, self-cleaning winding surface

Technical Parameters

Parameter Specification
Model Series DC(B), ZLSC, ZSC(B)
Phase Single-phase (large units) / Three-phase
Rated Capacity 315 – 2,500 kVA (excitation type); 20 – 5,000 kVA (rectifier type)
HV Voltage Level 10 kV, 13.8 kV, 15.75 kV, 20 kV, 22 kV
LV Voltage 0.4 kV, 0.66 kV, 0.69 kV (customizable)
Frequency 50 Hz / 60 Hz
Tap Range ±2×2.5% or ±5% (off-circuit tap changer)
Vector Group Dyn11, Yyn0, Dd0, Yd11 (customizable)
Insulation Class Class F (155 °C) / Class H (180 °C)
Cooling Mode AN / AF
No-load Loss ≤ 0.5% of rated capacity
Load Loss ≤ 1.5% of rated capacity
No-load Current 0.5 – 1.6%
Short-circuit Impedance 4%, 6%, 8% (varies by capacity)
Impedance Imbalance < 1%
Noise Level ≤ 65 dB (capacity-dependent)
Lightning Impulse Withstand 75 kV (10 kV class)
AC Withstand Voltage 28 kV / 3 kV (HV/LV)
DC Bias Tolerance ≤ 1.5% of rated current
Rectifier Pulse Number 6-pulse (THDi ≈ 25%); 12/24-pulse (THDi < 7%)
Altitude ≤ 1,000 m (derated above)
Ambient Temperature –25 °C ~ +40 °C
Protection Class IP00 / IP20 / IP23
Winding Material Copper (standard) / Aluminum (optional)

Typical Capacity–Loss Reference (10 kV Class, F-Class)

Rated Capacity (kVA) No-load Loss (W) Load Loss @ 120 °C (W) No-load Current (%) Impedance (%)
315 ~ 750 ~ 3,500 1.2 4.0
500 ~ 1,050 ~ 5,100 1.0 4.0
630 ~ 1,250 ~ 6,200 0.9 6.0
800 ~ 1,500 ~ 7,500 0.8 6.0
1000 ~ 1,750 ~ 9,200 0.7 6.0
1250 ~ 2,100 ~ 11,000 0.7 6.0
1600 ~ 2,500 ~ 13,500 0.6 6.0
2000 ~ 2,900 ~ 16,200 0.6 8.0
2500 ~ 3,400 ~ 19,500 0.5 8.0

Applicable Standards (Simplified)

Type Standard Purpose
International IEC 60076 Power transformers (general)
International IEC 61378 Transformers for industrial applications (rectifier/convertor)
China GB 1094 series Power transformers (general)
China GB/T 10228 Dry-type power transformer parameters
China GB/T 18494 Convertor transformers (specialized)
USA IEEE C57.12 Standard for transformers

Excitation Rectifier Dry-Type Transformers

 

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