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Outdoor Pole Mounted Recloser (Reclosure) China Manufacturer-38kV

  •  Outdoor Pole Mounted Recloser (Reclosure) China Manufacturer-38kV

Key attributes

Brand ROCKWILL
Model NO. Outdoor Pole Mounted Recloser (Reclosure) China Manufacturer-38kV
Rated voltage 38kV
Rated normal current 1250A
Rated short circuit breaking current 25kA
Power frequency withstand voltage 85kV/min
Rated lightning impulse voltage 185kV
manual closing No
Series RCW

Description

As a pioneering Chinese manufacturer of reclosers, we leverage decades of R&D expertise to set industry benchmarks, operate a fully autonomous production system, and deliver reliable solutions for power grid projects.

The RCW series automatic circuit recloser is specifically designed for 38kV overhead distribution lines and substation applications in 50/60Hz power systems. It integrates control, protection, measurement, communication, fault detection, and online monitoring of switching status. The RCW series combines a vacuum interrupter, current transformers, a permanent magnetic actuator, and an intelligent controller into a compact, high-performance unit.

Features

  • Optional grades available in rated current range.

  • With optional relay protection and logic for user selection.

  • With optional communication protocols and I/O ports for users to choose.

  • PC software for controller testing, setup, programming, updates.

  • Solving the dual challenges of tropical heat and humidity

  • Resistant to salt fog corrosion, suitable for offshore / coastal power applications

  • Fully sealed design, preventing sand and dust from affecting

  • Operable in wide temperature range: -30°C to +40°C, handling extreme temperature variations

RCW Vacuum Reclosers Spring mechanism

Pole Mounted outdoor vacuum recloser/Reclosure Spring mechanism

Product Showcase Video

Parameters

Rated maximum voltage

38kV

Rated maximum current

1250A

Rated frequency

50Hz

Rated short circuit breaking current

12.5kA

Rated peak value withstand current

31.5kA

Rated 1min power frequency withstand voltage (Three-phase Epoxy resin pole)

85kV

Rated lightning impulse voltage (Three-phase Epoxy resin pole)

185kV

Operation sequence

C-0.3-CO-180-CO (Spring mechanism)

Mechanical life

n:10000 (Spring mechanism)

Power supply and operating voltage     

110/220V (Customized)

Ratio of current transformer

400/1A (Customized)

Number of voltage sensors (Three-phase Epoxy resin pole)

≤6

Opening time

≤50ms (Spring mechanism)

Closing time

≤60ms (Spring mechanism)

Minimum creepage distance

31, level 4 (mm/kV)

Minimum distance between phases

360mm

Potential transformer

110/220V (Customized)

Cable length

6,8,12m (Customized)

Cable clamp (Three-phase Epoxy resin pole)

4-hole NEMA

Lightning arrester

≤6

Mounting type

Single / double column

Note:For three-phase applications, our Three-phase Recloser/Reclosure Customized configurations cover all standard and non-standard voltage classes. We also provide High Voltage Recloser/Reclosure Customized solutions for extra-high-voltage transmission networks, and Medium Voltage Recloser/Reclosure Customized OEM/ODM packages for urban distribution automation.

With optional relay protection & logics for user choice

Instantaneous over-current protection

Timing over-current protection

Negative sequence over-current protection

Directional over-current protection(⁽¹⁾)

Over-voltage protection / Under voltage protection

Programmable protection relay curves (total 10 nos ANSI/IEC curves)

Cold load pickup protection TCC + Hot line tag

Earth protection E/F SEF + Zone- Sequence Co-ordination

More relay functions can be customized

With optional communication protocols & I/O port for user choice

RS-232 and RS-485 ports supporting

DNP3.0 communication protocol support

Modbus communication protocol is optional

IEC 60870-501 communication protocol support

IEC 60870-5-104 communication protocol support

The recloser can communicate through GPRS(or) GSM(or) GPRS/GSM module with English or Specified language

With optional functions for use

Rated currents, System phase current,

Rated voltages, System phase voltage and secondary low voltage power supply voltage Frequency

power (kWh), reactive power (kVarh), power factor

With optional reclosing interval for user pre-program

reclosing times setting support

Dead time setting support

With events recording function

SOE 10000 operations record

Fault record and normal operation record

Note:mean should customized by manufacturer if needed

External dimensions

Pole Mounted outdoor vacuum recloser/Reclosure-38kV

RCW Vacuum Reclosers Physical Photo

Pole Mounted outdoor vacuum recloser/Reclosure Physical Photo

Environmental requirement

Maximum temperature:

+40°C

Minimum temperature:

-30°C

Monthly average humidity

95%

Humidity:

90%

Above sea level:

2500m or higher

Ambient air Not apparently polluted by corrosive and flammable gas, vapor

 

What are the mechanical failures of outdoor vacuum reclosers?

Operating Mechanism Faults:

Spring-Operated Mechanism:

  • Spring Fatigue: Spring fatigue is a common issue. If the spring remains compressed for a long time or is frequently operated, it may lose its elasticity, causing the closing speed to slow down or the closing position to be inaccurate. Additionally, mechanical transmission components of the spring-operated mechanism, such as connecting rods and toggle arms, can wear out, deform, or become stuck, affecting the accuracy and reliability of the opening and closing operations.

Permanent Magnet-Operated Mechanism:

  • Magnet Demagnetization: Demagnetization of the permanent magnet is a potential fault in permanent magnet-operated mechanisms. High-temperature environments, strong vibrations, or prolonged exposure to high currents can weaken the magnetic properties of the permanent magnet, affecting the performance of the operating mechanism. Furthermore, faults in the control circuit of the permanent magnet-operated mechanism, such as capacitor aging or electronic component failure, can also lead to abnormal opening and closing operations.

Transmission Component Faults:

  • Loose or Detached Connecting Rods: In outdoor vacuum reclosers, the transmission connecting rods may loosen or even detach over time due to vibration, corrosion, or other factors. This can prevent the opening and closing actions from being transmitted properly, causing the recloser to fail to operate correctly.

  • Wear or Breakage of Pivot Pins: Pivot pins can wear out during rotation. Severe wear can increase the clearance between transmission components, affecting the precision of the opening and closing actions. If a pivot pin breaks, it can directly interrupt the transmission chain of the recloser, preventing it from performing opening and closing operations.

Solutions for outdoor vacuum Auto Circuit recloser

  • Kenya 720 Unit 11 kV Auto Recloser Solution for Urban Rural and Industrial Distribution Networks with Frequent Transient Faults
    Kenya is an economic hub in East Africa, and industrialization and urbanization have accelerated in recent years. The distribution network has not expanded at the same pace. Located on the equator, Kenya combines high ambient temperatures with two prolonged rainy seasons, and in several regions the overhead network is lightly built. Medium voltage lines therefore operate under sustained environmental and technical pressure.1.1 Application scenariosUrban distribution networks. Load density is hig
  • Saudi Arabia Distribution Network Automation Upgrade Project Solution: Recloser Application and Technical Synergy
    1.Project Background and Demand Analysis1.1 Saudi Distribution Network Upgrade RequirementsSaudi Arabia is advancing its "Vision 2030" energy transition plan, aiming to achieve 40% distribution network automation by 2025. Key initiatives include deploying 33,000 intelligent ring main units (RMUs) and reclosers in 11 cities like Riyadh and Dammam to enhance grid reliability and renewable energy integration. Current challenges include: Aging Infrastructure: Existing RMUs and pole-mounted circuit b
  • Integrated Sandstorm Defense Solution with Recloser Upgrades for Northern Nigeria
    Project Background: Nigeria's Intensifying Sandstorm ChallengNorthern Nigeria (e.g., Kano, Ogun States) confronts severe desertification threats (63% land area), enduring over 60 annual Sandstorm events originating from the Sahara. Dust infiltration causes:• Equipment Damage: Sandstorm-driven particulate corrosion triggers 40% higher failure rates in power infrastructure. Industrial line shutdowns cost Nigeria’s economy >$10M yearly.• Economic Erosion: Farmland degradation and forced relocati
  • Adaptive Recloser Solution for Indonesia's Volcanic Geothermal Plants: Enhancing Grid Resilience in Extreme Environments
    Project BackgroundIndonesia possesses approximately 40% of the world's geothermal resources, with a geothermal power generation potential of 23–28 GW. However, by 2022, only about 2.3 GW had been developed. The government aims to achieve 5,000 MW of installed capacity by 2025 but faces multiple challenges: Grid Stability Issues: Geothermal plants are predominantly located in remote volcanic zones (e.g., Sumatra, Java), where frequent geological activity causes earthquake- and landslide-induced d
  • Philippines Vacuum Recloser — Typhoon Failure Analysis and Wind-Resistant Remote O&M Solution for 13.2kV/34.5kV Distribution Networks
    I. Core Challenges Facing the Philippine Distribution Network1.1 Frequent Typhoons — Mechanical Impact and Post-Disaster RestorationDimensionDataImpact on Distribution NetworkAverage annual typhoon landfalls20 (PAGASAdata)Lines endure continuous mechanical stress during the May-December typhoon seasonSuper typhoon maximum wind speed>250 km/h (e.g., 2024 Typhoon Gaemi)Broken conductors, collapsed poles, hardware fatigue fracturePost-typhoon area outage duration3-14 days (industry survey
  • Revolutionizing Outdoor High-Voltage Grid Protection over Conventional Breakers-- Reclosers
    Ⅰ. Core Functional Positioning Differences1. Recloser: Intelligent Self-Healing Switch Essence: Integrates arc-extinguishing system, operating mechanism, and intelligent control unit. Capable of autonomous fault detection → tripping → time-delayed reclosing → locking. Core Advantages: Programmable Operation Sequences: Supports customizable sequences (e.g., "one fast + three delayed" or "two fast + two delayed") to distinguish transient/permanent faults. Example: First fast trip clears transien

Reference Projects for outdoor vacuum Auto Circuit recloser

  • DTEK Grid Upgrade: Operation of Rockwill 10kV Smart Recloser in -40°C Extreme Cold Environment Ukraine Case Study
    As a benchmark for Chinese‑manufactured medium‑voltage distribution equipment going global, Rockwill established in‑depth cooperation with DTEK Kyiv Power Grid, Ukraine. Tailored outdoor vacuum recloser solutions were mass‑deployed to address existing weaknesses in local 10 kV distribution networks, comprehensively improving regional power supply reliability and automation to build a flagship distribution grid modernization project in Kyiv.01 Project Background: Core Pain Points of DTEK Kyiv Dis
  • Successful Case of 170 Sets of 11kV Automatic Recloser Project in Kenya
    Against the backdrop of quality upgrading for Kenya’s urban and rural power grids, 11kV auto-reclosers deliver reliable performance to suit local climates and grid conditions. It enables rapid fault isolation and efficient operation and maintenance, forming a core safeguard for the upgrading of Kenya’s urban and rural distribution networks.01 Project Overview1.1 Project BackgroundIn May 2023, 170 sets of 11kV Automatic Reclosers (Model: RCW12M) were officially supplied and applied to the medium-
  • Rockwill Ukraine 186 Units 12kV Outdoor Vacuum Recloser Project Success Case
    In response to the operational characteristics of Ukraine’s local power grid and targeting harsh high-latitude outdoor working conditions, we rely on core technologies of intelligent reclosing and self-healing to precisely adapt to the complex grid environment with frequent thunderstorms and drastic diurnal temperature variations, steadily promoting the automatic and intelligent upgrade of regional rural power grids and suburban distribution networks.01 Project Overview1.1 Project BackgroundIn 2

Documentation Resource Library outdoor vacuum Auto Circuit recloser

38kV automatic recloser technology specification
Restricted.
38kV automatic recloser technology specification
Technical Data
English
PDF
PDF
10 to 38kV auto vacuum break recloser Catalog
Restricted.
10 to 38kV auto vacuum break recloser Catalog
Catalogue
English
PDF
PDF
15kV/27kV/38kV outdoor auto break vacuum recloser
Restricted.
15kV/27kV/38kV outdoor auto break vacuum recloser
Brochure
English
PDF
PDF
DEKRA Recloser Test Report
Public.
DEKRA Recloser Test Report
Test Report
English
RCW-F38N/630-20 MV Outdoor Vacuum Recloser
Public.
RCW-F38N/630-20 MV Outdoor Vacuum Recloser
Drawings
English

Certifications outdoor vacuum Auto Circuit recloser

FAQ for outdoor vacuum Auto Circuit recloser

Does Rockwill offer OEM/ODM services for the Outdoor Pole Mounted Recloser to regional partners?

Yes, Rockwill provides a comprehensive OEM/ODM program for our RCW Outdoor Pole Mounted Recloser. We partner exclusively with regional manufacturers and distributors who possess robust engineering expertise and local service capabilities, ensuring they can deliver outstanding technical support alongside our advanced technology.

What differentiates Rockwill's Outdoor Pole Mounted Recloser from a standard ZW32-type vacuum circuit breaker?

While the ZW32 is a basic switch requiring an external controller, the RCW Outdoor Pole Mounted Recloser is a fully integrated smart grid solution with built-in protection, sensors, and communication.

Furthermore, it strictly complies with IEC/ANSI standards and uses premium insulation designed specifically for international distribution automation projects.

What anti-corrosion and environmental adaptability advantages does the RCW recloser have over conventional reclosers?
Most ordinary reclosers only adopt basic anti-corrosion treatment and cannot adapt to harsh coastal and tropical environments. Differently, the RCW series vacuum recloser is specially optimized for tropical high-temperature and high-humidity working conditions.
 
It features upgraded salt fog corrosion resistance, perfectly adapting to coastal and offshore power distribution scenarios. The enhanced environmental resistance design makes it more reliable for overseas tropical and coastal grid projects.
How to select current sensor or current transformer specifications for Rockwill Smart Recloser?

The Rockwill standard smart recloser offers high precision with a wide measuring range (2A–16,000A). Simply ensure your normal current is within this standard range when making a selection.

Does Rockwill offer an MV Smart Auto Recloser capable of measuring primary currents as low as 0.1A?

Yes. In addition to the standard 2A–16,000A range, Rockwill provides custom-configured units for ultra-low current measurement and protection in the 0.1A–2A range.

Related Q&A for outdoor vacuum Auto Circuit recloser

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